SEA SERVICE CUTLASS
GUN TACKLE BLOCK TARRED CABLE SEAMAN'S TANKARD
MUSKET AND PISTOL BALLS
THE TIMES WORLD'S FIRST PRODUCTION LINE
A sailing man‑o'‑war in Kydd's day typically needed over 25 miles of rope, much of which was used to raise and lower the sails with the help of wooden pulley blocks. Blocks were also needed to work the great guns and for a variety of other functions throughout the ship - anchors and their associated gear, ship's boats and storing ship. In total, well over 1000 blocks were required for each ship. HMS Victory carried 768 blocks (the largest being 26 inches long, the smallest six inches) for her rigging and 628 for her guns. At the end of the eighteenth century blocks were all made by hand by a firm called Taylor Walker in Southhampton. The Navy required more than 100,000 of these a year. Marc Brunel approached Sir Samuel Bentham, the Inspector‑General of Navy Works with a scheme for making blocks with a suite of special machines he had patented - and was given the go‑ahead. Brunel now needed a skilled mechanic and he approached Henry Maudslay. The story goes that Brunel was so impressed with the precision screw that Maudslay had displayed in the window of his premises in Wells Street, that he took in a drawing of one of the 26 machines that he had designed to have him make a small prototype. Brunel was anxious to keep his invention secret until he was sure he could trust Maudslay. A week later when Brunel went back to see his work he showed Maudslay a second drawing who immediately grasped what he had in mind and exclaimed, “Ah! Now I see what you're thinking of; you want machinery for making blocks”. Brunel and Maudslay collaborated on building models of the machines, some of which have been preserved in the Maritime Museum in Greenwich. Then they went ahead and built the full‑size machinery and set up the world's first production line in the block-making house in Portsmouth. The block‑machines were made entirely of metal; the final design also had input from Bentham and Simon Goodrich, Mechanist to the Navy Board. As well as ensuring exceptionally accurate products, the process was far less labour intensive - ten men could achieve what formerly required 110. By about 1807, Brunel's block-making machines met the Royal Navy's entire requirement and some were still in operation when Julian was at sea! The machines attracted an enormous amount of interest from the time of their installation, ranging from Nelson on the morning of the day he embarked from Portsmouth for the Battle of Trafalgar, to the Princess Victoria at the age of twelve, who was shown them as part of her education. During the course of the Napoleonic War there was a steady stream of foreign dignitaries and military men wishing to see the machines for themselves. They were also described and illustrated in a number of contemporary encyclopaedias. They became such a popular tourist attraction that Brunel urged Bentham to erect a fence around the mill to keep visitors at bay. |